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Forklift Operator Knowledge Test (OSHA 1910.178)

Load handling: practice questions

Our Forklift operator bank has 27 questions on this topic. Here are 5 of them with answers; the full mock exam draws from every topic, like the real one.

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Question 1

May a forklift be used to open or close freight car doors?

  1. Yes, by pushing with the forks
  2. No, the standard prohibits it
  3. Yes, if the doors are stuck
  4. Yes, for empty cars only
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B. No, the standard prohibits it — Trucks must not be used for opening or closing freight doors. OSHA's interpretation allows it only with a device designed for that purpose, trained operators and everyone else clear.

Question 2

What is the inching pedal used for when placing a load?

  1. To creep the load slowly to the stack
  2. To tilt the mast
  3. To lift the load faster and tilt the mast at the same time
  4. To change the battery
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A. To creep the load slowly to the stack — The eTool advises using the inching pedal to creep the load to the stack.

Question 3

What may be needed to support a semitrailer that is not coupled to a tractor during loading?

  1. A second forklift holding up the front
  2. Extra air in the tires
  3. Nothing; the landing gear is always enough
  4. Fixed jacks
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D. Fixed jacks — Fixed jacks may be necessary to support a semitrailer and prevent upending during loading when it is not coupled to a tractor.

Question 4

What should be done with damaged or loose merchandise before carrying it?

  1. Secure it by wrapping or banding
  2. Carry it as it is, but slowly
  3. Carry it with the forks raised high
  4. Let a pedestrian hold it in place
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A. Secure it by wrapping or banding — The eTool says not to carry damaged merchandise unless it has been secured by wrapping or banding; only stable or safely arranged loads may be handled.

Question 5

How high should a load be lifted above the lower stack when removing it?

  1. At least 3 feet
  2. Only enough to touch the stack above
  3. As high as the mast allows, to clear the stack with plenty of room
  4. About 4 inches, then tilt back slightly
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D. About 4 inches, then tilt back slightly — The eTool says to carefully lift the load about 4 inches (10 cm) above the lower stack, then tilt the mast back slightly against the load backrest.

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