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Red Seal Welder Exam (Interprovincial)

D. Welding processes: practice questions

Our Red Seal Welder bank has 134 questions on this topic. Here are 5 of them with answers; the full mock exam draws from every topic, like the real one.

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Question 1

When running a GTAW butt weld, what torch angle does the manual give after forming the puddle?

  1. About 15° to the work surface
  2. About 30° to the work surface
  3. Flat along the work surface
  4. About 75° to the work surface
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D. About 75° to the work surface — Hold the torch at a 75-degree angle to the work and move it steadily along the joint.

Question 2

For GMAW of thin steel (0.035 to 1/8 in.), the Steelworker manual recommends:

  1. A 60° bevel on both edges with a 1/4 in. root opening and backing
  2. A backing bar of copper and 1/8 in. gap
  3. No edge preparation and a root opening of 1/16 in. or less
  4. Gouging both sides
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C. No edge preparation and a root opening of 1/16 in. or less — For thin materials no edge preparation is needed and a root opening of 1/16 in. or less is recommended.

Question 3

For GTAW of thin material in the vertical position, the Steelworker manual suggests welding:

  1. From the bottom, moving upward only
  2. Horizontally across the joint
  3. From the top, moving downward
  4. With no filler at all
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C. From the top, moving downward — When welding thin material vertically with GTA, weld from the top downward.

Question 4

For GMAW of carbon steel plate 1/4 in. or thicker, the manual recommends a V-groove with an included angle of:

  1. 10° to 15°
  2. 90° to 100°
  3. 50° to 60°
  4. No groove at all
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C. 50° to 60° — When welding plates 1/4 in. or thicker, prepare a single or double V-groove with 50- to 60-degree included angle.

Question 5

In the classification E6010, the third digit '1' means the electrode can be used:

  1. Only flat and horizontal
  2. Only vertical down
  3. In all positions
  4. Only on aluminum
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C. In all positions — The third digit is position: 1 = any position, 2 = flat and horizontal only.

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